Pharmaceuticals

Long development timelines and production inconsistencies limit pharma manufacturing’s ability to deliver lifesaving products. Our digital solutions boost efficiency and increase productivity, accelerating the Pharma 4.0 journey.

Improving manufacturing flexibility, accelerating time-to-market and maintaining product quality are critical to improving access to medicine.

Discover how to navigate 5 common pharma manufacturing challenges with an integrated digital strategy to enhance operational effectiveness and output while also facilitating better availability of medicine for all.

Accelerate and Scale Digital Maturity

  • Empower decision making from plant floor to executive suite through improved industrial data accessibility and contextualization
  • Simplify connectivity with existing OT and IT data sources and users
  • Ensure OT data security, redundancy and regulatory compliance

Improve Quality, Yield and Throughput

  • Reduce batch cycle time for increased operational efficiencies and improved margins
  • Speed time to market with real-time release testing
  • Monitor product and process in real-time to help shift from batch to continuous manufacturing

Avoid Equipment Downtime

  • Reduce maintenance costs with earlier and more accurate prediction of impending equipment failure
  • Plan downtime with advance notice to production schedulers
  • Integrate with Emerson AMS capabilities for closed loop asset performance optimization
Highlighted Solutions and Products

Predict and Minimize the Impact of Equipment Downtime

  • Reduce maintenance costs 20-30% per year
  • Empower your reliability and maintenance teams
  • Increase throughput 1-5%

Scale Digitalization Initiatives with Data Integration and Contextualization

  • ​Collect, aggregate, store and retrieve large volumes of data
  • Contextualize data for any system, application or user
  • Centralized security, data governance and access control​

Enable Efficient and Consistent Manufacturing Processes

  • ​Reduce cross-checking hours by 52%
  • Decrease batch review deviations by 14%​
  • Ensure data integrity per FDA 21 CFR Part 11 and EU Annex 11​

Optimize across Design and Operations with Aspen Plus®

  • ​Improve performance, quality and time-to-market​
  • Help advance net-zero goals
  • Rigorously model a wide range of chemical processes

Monitor and Predict Product and Process Quality

  • ​Minimize process variability and enable real-time release testing
  • Save up to $500K USD for every failed batch avoided
  • Reduce cost of goods sold by 25%​​